Enhancing Operational Efficiency and Accuracy: A Usability Study of HMI Design for Apple Sorting Systems
Keywords:
Human-machine interface, PLC, Configuration softwareAbstract
In the rapidly evolving landscape of industrial automation, human-machine interface (HMI) design plays a pivotal role in the development of control systems, significantly influencing operational efficiency, user experience, and system maintainability. This paper presents a comprehensive HMI design scheme tailored for an automatic apple sorting system, which integrates advanced automation components such as frequency converters, pneumatic cylinders, programmable logic controller (PLC) units, and sensors. The proposed HMI design encompasses four critical modules: the operation interface, which provides a visually intuitive and user-friendly platform for system control; I/O input and output management, ensuring seamless data exchange between the system and external devices; and PLC system diagnosis, enabling real-time monitoring and troubleshooting of system components. The design philosophy emphasizes clarity, aesthetics, and user-centric functionality, offering a streamlined operation process that aligns with end-user requirements. Furthermore, the modular architecture of the HMI facilitates convenient maintenance and future upgrades, thereby enhancing the system's adaptability and longevity. Experimental validations demonstrate that the proposed HMI design not only improves the overall performance of the automatic apple sorting system but also reduces operational complexity and training time for users. This study contributes to the broader field of industrial automation by providing a scalable and effective HMI solution that can be adapted to similar applications.
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